Data spread across six systems
ERP, MES, SCADA, historians, spreadsheets and clipboards. Each holds part of the story, and nobody sees it together until the monthly review.
Downtime, scrap and late orders all show up first in data your plant already produces, spread across the ERP, MES, SCADA and a lot of spreadsheets. We find where AI pays back first, then build the models and agents that put it to work on the line.
An example vision inspection model with example figures.
The information that would prevent most stops and scrap usually exists already. It sits in systems that were never connected, read by people who are busy running the line.
ERP, MES, SCADA, historians, spreadsheets and clipboards. Each holds part of the story, and nobody sees it together until the monthly review.
Maintenance runs on the calendar and on whoever hears the noise first. Unplanned stops still cost whole shifts.
Quality checks sample a few units per batch. By the time a fault shows up, a pallet of scrap is already made.
Four areas cover most of what we build for manufacturers, plus the paperwork that sits around them.
Output, downtime and scrap from every line in one place, with the reasons written up before the morning meeting.
Sensor data read continuously to predict failures, so the work happens on a planned stop.
Vision models trained on your own products catch defects at the station, with root cause analysis on the ones that get through.
Plans rebuilt when orders, materials or machines change, with the trade-offs laid out for the planner to choose.
Demand forecasts, supplier lead times and stock levels combined, so you hold less stock and run out less often.
Invoices, delivery notes and quality certificates read, matched to the order and filed where auditors can find them.
Discover, develop, deploy. The same team does all three, so whatever we recommend has to survive a real shift.
On the floor with production, maintenance, quality and planning, counting where hours and margin go.
AI ConsultingModels trained on your own sensor history, images and orders, then tested against last quarter’s real events.
AI DevelopmentRunning beside the line, with supervisors trained and a person approving its decisions for the first weeks.
The 90-day programmeMost manufacturers start with one model or the 90-day programme. Every project begins with a call, so the starting price you see here is close to the number you get.
One agent that takes a whole job off your team, connected to the tools you already use. Live in around five weeks.
See agent buildsDiscovery across the business, then several agents built and live inside 90 days. Our most common starting point.
See the programmeEnterprise discovery projects start from AED 250,000. Custom AI development is quoted per project after scoping.
Enterprise AI Consulting“Intersect AI learned our complex procedures and found non-intrusive ways to capture the data, so we can finally apply AI to deliver better patient outcomes.”
Julian AndrieszCEO, Verita Often not. Most plants already collect more data than they use. Where a vision model needs a camera at a station, we specify an off-the-shelf one and fit it around the line.
SAP, Microsoft Dynamics, Oracle NetSuite and other ERPs, most MES and SCADA platforms, historians, and the spreadsheets that fill the gaps between them.
A single agent starts from AED 55,000 and the 90-Day AI Agent Enablement Programme from AED 110,000. Custom models, such as vision inspection or failure prediction, are quoted per project after scoping because they depend on your data and equipment.
Wherever you need it. Vision models often run on a small computer at the line so the decision is instant. Reporting and planning can run in your cloud or your data centre.
No. It tells them where to look first. The decisions and the sign-off stay with your people.
A couple of sentences is enough. One of the senior team reads every enquiry and replies with how we would approach it.
Rather talk it through? Book a call with the team



You'll speak to the senior team from the first call.