MANUFACTORING

AI Driven Transformation for Manufacturing Leaders

We work with business in manufacturing to uncover where AI will create the most value, then design and implement solutions that deliver measurable results.

Platform-agnostic approach ensures the best solution for your requirements.

How we help manufacturing companies with artificial intelligence

Manufacturers are being squeezed from every angle. Input costs, wages and energy are rising. Skilled labour is harder to find. Downtime and quality losses keep eroding margins. Supply chains remain volatile, and many plants still run on a patchwork of ERP, MES, SCADA, historians, spreadsheets and paper.

AI matters now because it turns underused operational data into decisions people can act on. Not dashboards. Not pilots that never scale. Practical production intelligence that helps teams spot issues earlier, respond faster, and drive measurable improvements in OEE, yield, cost per unit, OTIF, and working capital.

At Intersect AI, we help manufacturers move from reactive firefighting to proactive control by embedding AI into the workflows that run the plant.

Operations and Production Intelligence

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Predictive Maintenance and Asset Health

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Quality, Yield, and Defect Prevention

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Supply Chain and Production Planning Optimisation

Our Approach

Discover, Develop, Deploy

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Discover

We run a focused workshop with ops, maintenance, quality and IT to pinpoint high-impact workflows, define success metrics, and map where losses occur across downtime, scrap and delivery performance.

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Develop

We assess data readiness and integration paths across ERP, MES, SCADA, historians, QMS and CMMS, then build a production-ready pilot with clear KPIs, governance, and operator feedback loops.

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Deploy

We embed the solution into day-to-day workflows so it drives real decisions, not just reporting, adding monitoring, auditability and human oversight, then scale across lines and sites once results are proven.

Why work with intersect AI

We partner with organisations that want AI initiatives to create real change, not experiments that sit on the shelf. Everything we do is designed to translate strategy into practical systems that work inside the business and scale with confidence.

Business Outcome Focused

We only take on work that will be used in the real business. Every engagement is designed to improve productivity, remove friction, and deliver measurable operational outcomes.

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Our Discover, Develop, Deploy Approach

Our structured approach reduces wasted effort and false starts. By discovering the right problems before building and deploying solutions, we save time, reduce cost, and accelerate results.

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End to End Delivery

All services are delivered under one provider. Strategy, execution, and ongoing support are handled seamlessly without the need to coordinate multiple suppliers.

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System Agnostic by Design

We work across your existing tools, platforms, and infrastructure. Our solutions are not tied to any single vendor or technology and are built to fit your environment.

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Built for Modern Business Needs

Our services are designed for how businesses operate today. From workflow specialists and data scientists to product designers and change management experts, our teams match real client demand.

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Enterprise Ready from Day One

Security, governance, observability, and human oversight are built in from the start. AI systems are traceable, controllable, and safe to operate at scale.

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Real-world AI, proven in production

See how Intersect AI works with leadership teams to identify high-value opportunities and turn AI strategy into reliable, real-world execution.

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RESOURCE PLANNING

From Manual Marketing to AI-Driven Growth

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Data Foundations & Scale

HR compliance at international scale

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MARKETING AGENTS

From fragmented marketing to unified execution

Let’s talk about your AI use case

Have a business challenge in mind? We’ll help you assess feasibility, define the right approach, and build a clear path to execution.